Tuesday, May 17, 2016

Consumed by Contingencies

After a morning of aggressively searching out stuff to invoice for at Nanepashemet Telecom, I headed over to the Peabody Warehouse when the AR received a nice little boost.

I stopped at the Danvers Liberty Tree Home Depot first to get some radiator covers for the bathroom renovation then drove to the Warehouse to dismantle the IBC Tote Cages and begin to dissect them into the Aquaponics Grow Beds and Fish Tank.

One of the immediate problems is that the Totes are from different manufacturers and although they are both 275 gallon containers, they are substantially different in the way that they are framed out in their cages.   The dilemma was to establish a way to cut the cages that would make the system look symmetrical and after standing around in a stupor, I finally took my Bosch JigSaw with a metal cutting blade, marked some measurements and cut away.

Three quarters into the first Grow Bed, the metal cuttling jigsaw blade snapped in two.  Naturally, I only had one spare in the jigsaw tool case so I finished cutting with that one, and hightailed it over to Peabody Builders Supply to pick up the baseboard and moulding for the bathroom.

I ordered some more blades through Amazon this evening, but will have to get to Home Depot tomorrow and pick up additional metal cutting blades before I get back to Peabody.

Tomorrow, unless a crisis erupts at Nanepashemet Telecom, I should be able to get to the Warehouse and make all of the final cage cuts. After cutting the plastic tanks to size,  it will be back to Home Depot to pick up 4x4 PT landscape timbers which will be used to level the Grow Beds.

By Thursday, I hope to be heavily into constructing the PVC plumbing that connects the system together, but it will probably be pushed to Friday because I have a feeling that tomorrow will be consumed by contingencies.

The Bell Siphon system has me concerned as I have researched it further.  Apparently these systems have to be tweaked extensively.   I have a feeling that this is going to be a pain in the ass to get itworking properly.

Sometime next week, I hope to be filling the tanks.

Monday, May 16, 2016

Aquaponics Explanation

aquaponics

So many of you Peeps have been asking me how the Aquaponics system will work.  This is a good graphic explanation of the process.

Something has to power the pump which circulates the water in this system... that is what my solar energy installation is for.

The only outside management in a well functioning system would be the proper application of fish food.

I'll be installing the tanks later in the week during lulls in Nanepashemet Telecom action.

Saturday, May 14, 2016

Aquaponics Project Development

So today, the battery power system was installed, the trench was dug to connect the solar panels to the power system, and the panels are ready to be connected.  Plus I mowed the lawn and put the second coat of poly on the Bathroom hardwood maple floor.  Over the week, I prepared the shed to accomodate the fish tank.

They don't call me a Mountain of a Man for nothing.

But May is half over and I really want to get this Aquaponics system in high gear by Memorial Day.

Tomorrow, the power system gets tweaked and finalized, and I'd love to get to the Peabody warehouse to start cutting the IBC Totes for the Fish Tank and Grow Beds.  But I also have to get to Kate's Wenham home for a family cookout.

By next weekend, the bathroom could be done, and the Fish tank and Swirl Filter may be in place.

Or maybe not.

Tuesday, May 10, 2016

Aquaponics WBS

Everything is in place.

It is like Christmas Eve when you have to assemble all of the freaking toys.

All of the equipment minus water, plants and fish present and ready to be assembled.

  • Solar Panels
  • Battery Bank
  • Charge Controller
  • AC Power inverter
  • All PVC fixtures to assemble three Bell Siphons
  • 55 Gallon Blue Barrell for the Swirl Filter
  • Two 275 Gallon IBC totes to fabricate into one fish tank and three grow beds.
  • PVC fixtures and tubing to assemble all of the drainage and Plumbing
  • Aqua Rox Clay stone growing media (a whole shitload of it).
  • 1100 GPH water pump.

Now there is nothing to it but to do it.

I've taken the time to item this into a Work Breakdown Structure (WBS) which we Professional Project Managers are trained to do..... yet never really do in real life.


  • Assemble Pressure Treated Lumber frames for the Solar Panels.
  • Dig a trench from the Solar Panel location to the battery pack and inverter station under the Deck.
  • Run the solar cable and grounding wire through PVC Pipe in the trench and power up the system.
  • Dig a trench and run PVC conduit for the Pump to AC Inverter Power Cord.
  • Cut 1/4 of the Fish Tank IBC Tote and set aside as a grow bed.
  • Use the 3/4 remaining IBC Tote for the Fish Tank and drill a hole to connect the pump.
  • Assemble the 55 gallon swirl filter and install hole fixtures,
  • Run the pump infeed tube from the fish tank to the swirl filter.
  • Cut the other IBC Tote into two grow beds utilizing the top and bottom quarters of the tote.
  • Set up the grow beds on a pressure treated elevated frame allowing access to the bottom of the beds.
  • Cut holes in the beds and install the Bell Siphons.
  • Connect the Bell Siphon outlets to draninage to PVC plumbing running back to the Fish tank and spilling into it to oxygenate the fish water.
  • Run PVC plumbing from the Swirl Filter to the Grow Beds.
  • Wash the Aqua Rox Clay stone against a sifter screen to minimize dust.
  • Add the Stone grow media into the grow beds.
  • Add a layer of stone to the bottom of the fish IBC tote for appearance.
  • Add water to the fish tank
  • Turn on the pump to move water to the swirl filter.
  • Adjust the infeed and outfeed water flow from the swirl filter to the grow beds.
  • Keep filling the system from the fish tank, to the swirl filter to the grow beds until the Bell Siphons start to discharge.
  • Monitor water filling until the fish tank, the swirl filter and the grow beds are in balance.
  • Add ammonia to the fish tank to begin the nutrient cycle.
  • Add plants to the grow media.
  • Cycle the system for a few days.
  • Go fishing for Golden Shiners.
  • Introduce the fish to the fish tank and establish feeding cycles.
  • Trim out the tanks and grow beds in wood.
  • Tend to the grow beds and care for the fish.
  • Monitor pH and tweak to find out why plants aren't growing and fish are dying.
  • Become discouraged and disenchanted... beginning a spiral of self loathing.
  • Watch pitifully as the entire thing turns into a quagmire in my backyard.
  • Endure catcalls, taunts and various levels of vituperation from former friends and loved ones.
  • Abandon and dump the evidence.
  • Deny that you ever even contemplated such a project.

The  End.



Moving Rox


The FedEx guy breaking down this pallet said there were 40 bags, each with 50 lbs of Aqua Rox Clay Stone Grow Media.

So it actually doesn't look that bad on the front lawn.

But by the fourth or fifth bag that he handed to me, he asked, "Does your Wife know about this?"

I didn't catch his name, but I don't think he is an FB Friend.

He earned a good tip for helping me transfer those bags.... now I have to make a final move to get them under the deck before the day gets too late.

Monday, May 09, 2016

A Little Aliteration

So Peeps...
I bought 40 cubic feet of this fine grow media product and am set to take FedEx delivery sometime tomorrow.

The need is really for only 27 cubic feet, but there was a significant discount to buy a 40 cubic foot pallet, so that's the direction we took.

Course, that's about 2000 lbs of this specialized clay rock.... which is 1 ton for those of you with a conversion function on your Hewlett Packard.

I can just envision Joanne with her tender inquiry tomorrow.."What the HELL is all that SHIT in the Driveway??????"

When she finds out that it is for the Aquaponics Project which she now knows virtually nothing about, I'm sure she will see the virtue in a short period of minimum yard clutter.

Or maybe not....

I can always have Katelyn console her....

Or maybe not....

Whatever.   Tomorrow the rubber meets the road and the Aquaponics way of life will be cresting upon us.   A new liftetime of vegetables and plants grown in a harmonic cycle of nutrient exchange with Fluttering Finned Fish.

Or maybe I'm Phucked.

Friday, May 06, 2016

Saturday Multi-Tasking

I'm starting to believe that multi-tasking is big time Bullshit.

You can only do one thing at a time.... and for the most part, you can only get one thing done in a day.

So here I go again, planning a highly productive weekend, when in reality only one or two things will really get done.

What our minds can conceive, our bodies can achieve.... but with a considerable time lag.

Whatever....

Tomorrow, I have a hard stop at 3:30 PM when I will take the S550 out to Lexington, MA and attend my grandson, Ethan's, baseball game.

Before then my hope is to complete the hardwood floor installation in my half bath and also transport the solar power system from Peabody to Marblehead.   That means that the floor gets done by 10:00AM and the Solar system is delivered by 2:00PM....

Not wholly optimistic, but doable.

Perplexing Points for Pondering Propagation

So I called the Massachusetts Division of Fisheries and Wildlife to ask about a permit which would allow the propagation of native fish.   The Code of Massachusetts Regulations indicates that Bluegill could be raised with a permit but absolutely bans Tilapia from being kept in MA.

The well meaning staffer at the state office recommended that I use Tilapia for the system, and said that Bluegill is actually not domestic to Massachusetts.

The verbal direction is diametrically different than how I read the code.

Then, one guy at the state agency suggested that I just go to a bait store and buy live golden shiners.... and he emphasized that I would not need a permit at all.

Peeps... I'm trying to do the right thing here... maintain the public trust by not violating any of the Commonwealth's laws.   I just want to get fish to pooh in the tank so that I can grow vegetables.  And it would be a shame if I couldn't use fish that live in the pond naturally just a mile away.

If all else fails, I can always go to PetSmart and buy some Goldfish.... but that just doesn't seem to be a cool way to go.  It's not the money.    I could buy a fishing license for $27 bucks, travel to a secret spot that Rich Mah knows about, and legally catch and transport 20 shiners or so.  After paying for lunch and beers with Rich, that would be a lot more money than buying Goldfish.

Meanwhile, I'm taking delivery on the Aqua Rocs grow media which is being delivered to FedEx in North Reading where I will pick it up on Monday.   That is the last piece of the puzzle left and I will be putting the system in the ground next weekend.

Thursday, April 28, 2016

Mah-velous Plan

So I'm waiting for orders to come in from McMaster-Carr, Allied Aqua, and Amazon... after which the only thing lacking to assemble the aquaponics system will be fish, plants and water.

Rich Mah, an old classmate and current FB Friend, has volunteered to help me fish for local Bluegill stock to populate the fish tank,  If you can believe his Facebook posts, Rich is a killer freshwater fisherman, and I have offered to get him onto the Lagavulin and fish for some Stripers in the salt after the Bluegills have been stocked.

I think about twenty Bluegill would be enough.  Rich thinks it's a no brainer.

That is one hell of a win-win deal from my standpoint.

I order a lot of stuff on-line, and have never had an issue to date.  Amazon is a great company, and McMaster-Carr has every piece part that you can imagine.  You stay up late at night, theorizing what nut, bolt or hardware fixture that you may need, get on-line to McMaster-Carr, hit the button and the thing shows up in forty eight hours..... sometimes faster.   And the unbelievable thing as that McMaster doesn't ask for a credit card.  They ship the stock, then send you a bill.

Allied Aqua is a dedicated aquaponics supply house out of the Kansas City, Mo. area.  Their prices and selection seem superior after many nights of Googling for aquaponics resources.  I bought the pump, clay rock growing media and numerous gaskets and PVC fixtures from them and am anxious to see if the quality and service is what I anticipate.

Meanwhile the solar energy system to power the pump is complete and cooking away at the Nanepashemet Peabody warehouse along with the two 275 gallon IBC totes that I bought from Tropical Juice in Salem.  Sitting there also is all of the PVC pipes and fixtures from Home Depot that will be fabricated into the water distribution system and the bell siphon units,

I told Rich that he will get the call in late May to transfer Bluegill from Redd's Pond to a life of leisure and fish happiness in the Nanepashemet Aquaponics Tank.

UPDATE:
Nix on this.  It is illegal to keep live fish from a pond in Massachusetts per 321 CMR 4:00.
Thank God that we live in the land of the free.







Fish for Bluegill


Native Bluegill


NATIVE BLUEGILL  (Lepomis macrochirus)

The preferred alternative for the fish species in my aquaponics system is locally caught Bluegill.

Now that the grow media and pump has been ordered and in delivery, all of the components except the plants and the fish. 

 Everything should be assembled by the end of May and then the system water will be cycled with plants prior to adding the fish.  I will wait under that time for the final determination..... fish for Bluegill or order Trout.

UPDATE:
Nix on this.  It is illegal to keep live fish from a pond in Massachusetts per 321 CMR 4:00.

Thank God that we live in the land of the free.

Sunday, April 24, 2016

Turning to Trout

I've decided to order twenty 6" Rainbow Trout to stock the Aquaponics fish Tank.

Need to check if the New Hampshire trout hatchery will deliver sometime in May.
http://www.hyonahilltrout.com/trout.htm

The choice centered around Bluegill, Trout, Goldfish, Koi, or Tilapia.

Bluegill - no local sources.  I could fish for these myself at Redd's Pond, but that would have been time consuming and you can't be sure what some of my Marblehead Liberal Neighbors would squawk about if they saw me hauling away 5 gallon pails of live fish.

Tilapia - a favorite for aquaponics, but it is a warm water fish and I intend to keep the fish outside in the cold weather.

Goldfish - widely available at local and on-line sources, but boring and the trout are actually less expensive.

Koi - cool fish but wicked expensive.  They are probably a good choice despite this because of their longevity - 20 yrs or more.

Rainbow Trout - hardy cold water fish.  Very pretty to look at.  would make a tasty meal if we elected to harvest them.  And if my research is correct, I can have them delivered rather inexpensively from HY-ON-A HILL TROUT FARM in Plainfield, NH.

 So Rainbow Trout gets the nod.  I feel they are more resilient than Brook Trout and better to look at than Brown Trout.